drybox-ng/box.scad

/* */

include <BOSL/constants.scad>
include <BOSL/shapes.scad>
include <BOSL/transforms.scad>
include <BOSL/joiners.scad>
include <./pc4m10.scad>

/* [Part] */

PART = ""; // [corner, edge, all_corners, simple_box, beamjoiner]

/* [Dimensions] */

PROFILE_SIZE = 34;

BOX_X = 530;
BOX_Y = 210;
BOX_Z = 210;

WIN_LIP = 10;
WIN_TRIM = 5;
WIN_THICK = 3;

FLOOR_LIP = 10;
FLOOR_THICK = 5;

JOINER_H = 18;
JOINER_W = 10;

/* [Render Options] */
render_fs=.4;
render_fn=0;
render_fa=.4;

// Set Render Options
$fs= ($preview) ? $fs : render_fs;
$fn= ($preview) ? $fn : render_fn;
$fa= ($preview) ? $fa : render_fa;

/***

	sides:
		V_TOP, [0,0,1] : Top Middle Brace
		V_ALLPOS, [1,1,1] POS Corner
		V_TOPLEFT, [-1,0,1] : Left Top Edge

***/

module dryboxNG(
	ps  = PROFILE_SIZE,
	wl  = WIN_LIP,
	wt  = WIN_THICK,
	wtr = WIN_TRIM,
	jh  = JOINER_H,
	jw  = JOINER_W,
	walls  = [],
	sides = [],
	windows = EDGES_NONE

	
) {
	cuboid([ps,ps,ps]);
}

//dryboxNG();

//profile();
module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, flx=false, fly=false, wx=true, wy=true)  {
	gon=concat(
	[[0,ps-wl-wtr]], // Trim Start
	// Y Window
	wy ? [[0,ps-wl],[wt,ps-wl],[wt,ps]] 
	   : [[0,ps]],
	[[2*wt,ps]], // End of Y.
	// Inner Cut to X
	flx ? [[ps-fl,2*wt+fl],[ps-fl,2*wt+fl-ft],[ps,2*wt+fl-ft]] 
	    : [[ps,2*wt]],
	// X Window
	wx ? [[ps,wt],[ps-wl,wt],[ps-wl,0]]
	   : [[ps,0]],
	[[ps-wl-wtr,0]]
	);
	polygon(gon);
}

module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, wx=true, wt=WIN_THICK, tubepass=false, align=V_CENTER) {
	joiner_off = ps/2 + wt - jb/sqrt(2);
	orient_and_align([ps,ps,l], orient=orient, align=align, orig_orient=ORIENT_Z) left(ps/2) fwd(ps/2) {
		difference() {
			linear_extrude(height=l, center=true)
				profile(flx=flx, fly=true, wx=wx, wy=true);
			if (jup) up(l/2-jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
			if (jdown) down(l/2-jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
			if (tubepass) right(6+2+WIN_LIP/2)pc4M10_clear(orient=ORIENT_Y,align=V_BACK);
		}
		if (tubepass) right(6+2+WIN_LIP/2)pc4M10(orient=ORIENT_Y,align=V_BACK);
		if (jup) up(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
		if (jdown) down(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
	}
}

module box_corner(ps = PROFILE_SIZE, l=0, zfl = true,  zw = false, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
	orient_and_align([ps,ps,ps], orient=orient, align=align) {
		intersection() {
			// Cap
			fwd(ps)right(4)down(4)right(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_Y, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
			right(ps)fwd(4)down(4)fwd(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
			down(ps/2+WIN_TRIM)fwd(4)right(4)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z_90, align=V_TOP, flx=false, wx=true);
		}
		fwd(1)right(4)down(4)right(ps/2)box_edge(l=ps, orient=ORIENT_Y, jup=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
		right(1)fwd(4)down(4)fwd(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, jdown=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
		down(1)fwd(4)right(4)box_edge(l=ps, orient=ORIENT_Z_90, align=V_TOP, jup=true, flx=false, wx=true);
	}
}

module beam_joiner(jw=JOINER_W, jh=JOINER_H, fl=false) {
	difference() { 
		union() {
			fwd(jw/2)boxjoiner(h=jh, w=jw,l=5,align=FRONT, orient=ORIENT_X);
			back(jw/2)zrot(180)boxjoiner(h=jh, w=jw,l=5,align=FRONT, orient=ORIENT_X);
		}
		if (fl)
		left(jh/2)down(3)yrot(45)cuboid([4,2*jh,4]);
	}
	
}

module box_all_corners(ex=0) {
	// top
	up(ex) fwd(ex)  left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);
	up(ex) back(ex) left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_BACK+V_LEFT, orient=ORIENT_ZNEG_90);
	up(ex) back(ex) right(ex) box_corner(zfl=false, zw=true, align=V_UP+V_BACK+V_RIGHT, orient=ORIENT_ZNEG_180);
	up(ex) fwd(ex)  right(ex) box_corner(zfl=false,zw=true,align=V_UP+V_FRONT+V_RIGHT, orient=ORIENT_ZNEG_270);
	// bottom
	down(ex) fwd(ex)  right(ex) box_corner(align=V_DOWN+V_FRONT+V_RIGHT, orient=ORIENT_Z);
	down(ex) back(ex) right(ex) box_corner(align=V_DOWN+V_BACK+V_RIGHT, orient=ORIENT_Z_90);
	down(ex) back(ex) left(ex)  box_corner(align=V_DOWN+V_BACK+V_LEFT, orient=ORIENT_Z_180);
	down(ex) fwd(ex)  left(ex) box_corner(align=V_DOWN+V_FRONT+V_LEFT, orient=ORIENT_Z_270);
}

module boxjoiner(slop=.01, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=3, orient=ORIENT_Z) { 
	orient_and_align([jw,0,jh], orig_align=V_FRONT, align=align, orient=orient)
		joiner(h=jh, w=jw, l=l, screwsize= $preview ? undef : .8);
}

module boxjoiner_clear(inset=5, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRONT, orient=ORIENT_Z) {
	orient_and_align([jw,inset,jh],orient=orient, align=align) fwd() { 
		cuboid([jw+slop,inset+slop,jh], align=V_BACK);
		joiner_clear(h=jh, w=jw+slop);
	}
}

if (PART == "corner") 
	box_corner();
if (PART == "edge") 
	xrot(90) zrot(45) box_edge(l=34, jup=true, jdown=true, flx=true, wx=false, tubepass=true);
if (PART == "all_corners")
	box_all_corners(ex=30);
if (PART == "simple_box") {
	lx = BOX_X - 2 * PROFILE_SIZE;
	ly = BOX_Y - 2 * PROFILE_SIZE;
	lz = BOX_Z - 2 * PROFILE_SIZE;
	ps = PROFILE_SIZE;
	fwd(ps+ly/2) box_edge(l=lx, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
	back(ps+ly/2) zrot(180) box_edge(l=lx, jup=true, jdown=true, flx=true, wx=false,  orient=ORIENT_X);
	back(3)#right(ps+lx/2+4) box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false,  orient=ORIENT_Y);
	left(ps+lx/2) zrot(-90)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
	up(4)right(ps+lx/2)fwd(ps+ly/2-4)box_corner();
	up(4)right(ps+lx/2)back(ps+ly/2-4)box_corner(orient=ORIENT_Z_90);
	up(4)left(ps+lx/2)back(ps+ly/2-4)box_corner(orient=ORIENT_Z_180);
	up(4)left(ps+lx/2)fwd(ps+ly/2-4)box_corner(orient=ORIENT_Z_270);
}
if (PART == "beamjoiner") beam_joiner(fl=false);