drybox-ng/box.scad

/* */

include <BOSL/constants.scad>
include <BOSL/shapes.scad>
include <BOSL/transforms.scad>
include <BOSL/joiners.scad>
include <./pc4m10.scad>

/* [Dimensions] */

PROFILE_SIZE = 38;

BOX_X = 530;
BOX_Y = 210;
BOX_Z = 210;

WIN_LIP = 10;
WIN_TRIM = 5;
WIN_THICK = 3;

FLOOR_LIP = 10;
FLOOR_THICK = 5;

JOINER_H = 18;
JOINER_W = 10;

/* [Render Options] */
render_fs=.4;
render_fn=0;
render_fa=.4;

// Set Render Options
$fs= ($preview) ? $fs : render_fs;
$fn= ($preview) ? $fn : render_fn;
$fa= ($preview) ? $fa : render_fa;

/***

	sides:
		V_TOP, [0,0,1] : Top Middle Brace
		V_ALLPOS, [1,1,1] POS Corner
		V_TOPLEFT, [-1,0,1] : Left Top Edge

***/

module dryboxNG(
	ps  = PROFILE_SIZE,
	wl  = WIN_LIP,
	wt  = WIN_THICK,
	wtr = WIN_TRIM,
	jh  = JOINER_H,
	jw  = JOINER_W,
	walls  = [],
	sides = [],
	windows = EDGES_NONE

	
) {
	cuboid([ps,ps,ps]);
}

//dryboxNG();

//profile();
module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, flx=false, fly=false, wx=true, wy=true)  {
	gon=concat(
	[[0,ps-wl-wt-wtr]],
	// Y Window
	wy ? [[0,ps-wl-wt],[wt,ps-wl-wt],[wt,ps-wt]] 
	   : [[0,ps-wt]],
	// inner cut
	[[2*wt,ps-wt]],
	flx ? [[ps-wt-fl,2*wt+fl],[ps-wt-fl,2*wt+fl-ft],[ps,2*wt+fl-ft]] 
	    : [[ps-wt,2*wt]],
	// X Window
	wx ? [[ps-wt,wt],[ps-wl-wt,wt],[ps-wl-wt,0]]
	   : [[ps-wt,0]],
	[[ps-wl-wt-wtr,0]]
	);
	polygon(gon);
}


module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jup = false, jdown=false, flx=false, wx=true, align=V_CENTER) {
	orient_and_align([ps,ps,l], orient=orient, align=align, orig_orient=ORIENT_Z) {
		difference() {
			linear_extrude(height=l, center=true)
				profile(flx=flx, fly=true, wx=wx, wy=true);
			if (jup) up(l/2-jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
			if (jdown) down(l/2-jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
		}
		if (jup) up(l/2 - jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
		if (jdown) down(l/2 - jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
	}
}

module box_corner(l=0, zfl = true,  zw = false, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
	orient_and_align([PROFILE_SIZE+l, PROFILE_SIZE+l, PROFILE_SIZE+l], align=align, orient=orient)
	back((PROFILE_SIZE-l)/2)left((PROFILE_SIZE-l)/2)down((PROFILE_SIZE-l)/2) {
		intersection() {
			fwd(PROFILE_SIZE/2)right(PROFILE_SIZE/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_Y, align=V_RIGHT, flx=zfl, wx=zw);
			right(PROFILE_SIZE)fwd(PROFILE_SIZE/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_FRONT, flx=zfl, wx=zw);
			up(0)right(PROFILE_SIZE)fwd(PROFILE_SIZE)zrot(90)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z, align=V_TOP, flx=false, wx=true);
		}
		difference() {
			union() {
				fwd(PROFILE_SIZE/4-l/2-5)right(PROFILE_SIZE/2)box_edge(l=5+l/2+PROFILE_SIZE/2, jup=true, orient=ORIENT_Y, align=V_RIGHT, flx=zfl, wx=zw);
				#right(PROFILE_SIZE/4-l/2-3)fwd(PROFILE_SIZE/2)box_edge(l=5+l/2+PROFILE_SIZE/2, jdown=true, orient=ORIENT_X, align=V_FRONT, flx=zfl, wx=zw);
				up(PROFILE_SIZE/2)right(PROFILE_SIZE)fwd(PROFILE_SIZE)zrot(90)box_edge(l=5+l/2+PROFILE_SIZE/2, jup=true, orient=ORIENT_Z, align=V_TOP, flx=false, wx=true);
			}
			//up(0)fwd((0)xrot(45) boxjoiner_clear(orient=ORIENT_Z, align=V_RIGHT);
			//up(PROFILE_SIZE/2+10/2-wt)right((PROFILE_SIZE)/2 + 10/2-wt) yrot(45) boxjoiner_clear(orient=ORIENT_Z_90);
			//right(PROFILE_SIZE/2-wt/2) fwd(PROFILE_SIZE/2-wt/2) up((PROFILE_SIZE-10/2))zrot(45) yrot(90) boxjoiner_clear(orient=ORIENT_ZNEG);
		}
		//up((PROFILE_SIZE - wt)/2)fwd((PROFILE_SIZE  - wt)/2)xrot(45) boxjoiner(orient=ORIENT_Z, align=V_RIGHT);
		//up(wt/2+PROFILE_SIZE/2+10/2-wt)right((PROFILE_SIZE)/2 - wt + 10/2)yrot(45) boxjoiner(orient=ORIENT_Z_90);
		//right(PROFILE_SIZE/2-wt/2) fwd(PROFILE_SIZE/2-wt/2) up((PROFILE_SIZE-10/2))zrot(45) yrot(90) boxjoiner(orient=ORIENT_Z);
	}
}

l=100;



module box_all_corners(ex=0) {
	// top
	up(ex) fwd(ex)  left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);
	up(ex) back(ex) left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_BACK+V_LEFT, orient=ORIENT_ZNEG_90);
	up(ex) back(ex) right(ex) box_corner(zfl=false, zw=true, align=V_UP+V_BACK+V_RIGHT, orient=ORIENT_ZNEG_180);
	up(ex) fwd(ex)  right(ex) box_corner(zfl=false,zw=true,align=V_UP+V_FRONT+V_RIGHT, orient=ORIENT_ZNEG_270);
	// bottom
	down(ex) fwd(ex)  right(ex) box_corner(align=V_DOWN+V_FRONT+V_RIGHT, orient=ORIENT_Z);
	down(ex) back(ex) right(ex) box_corner(align=V_DOWN+V_BACK+V_RIGHT, orient=ORIENT_Z_90);
	down(ex) back(ex) left(ex)  box_corner(align=V_DOWN+V_BACK+V_LEFT, orient=ORIENT_Z_180);
	down(ex) fwd(ex)  left(ex) box_corner(align=V_DOWN+V_FRONT+V_LEFT, orient=ORIENT_Z_270);
}

module boxjoiner(slop=.01, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=3, orient=ORIENT_Z) { 
	#orient_and_align([jw,0,jh], orig_align=V_FRONT, align=align, orient=orient)
		joiner(h=jh, w=jw, l=l, screwsize= $preview ? undef : .8);
}
module boxjoiner_clear(inset=10, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRONT, orient=ORIENT_Z) {
	orient_and_align([jw,inset,jh],orient=orient, align=align) fwd() { 
		cuboid([jw,inset+slop,jh], align=V_BACK);
		joiner_clear(h=jh, w=jw);
	}
}

//box_all_corners(ex=30);
box_corner();
//xrot(90)zrot(45)box_edge(l=25, jup=true, jdown=true);
//boxjoiner(inset=5);

// Bottom Beam profiles:
//right(PROFILE_SIZE/2)box_edge(orient=ORIENT_Y, align=V_RIGHT, flx=true, wx=false);
//left(PROFILE_SIZE/2)box_edge(orient=ORIENT_YNEG, align=V_LEFT, flx=true, wx=false);
//fwd(PROFILE_SIZE/2)box_edge(orient=ORIENT_X, align=V_FRONT, flx=true, wx=false);
//back(PROFILE_SIZE/2)box_edge(orient=ORIENT_XNEG, align=V_BACK, flx=true, wx=false);
//box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);

//xrot(45)  right(20)         boxjoiner(orient=ORIENT_ZNEG);
//yrot(-45) back(20)          boxjoiner(orient=ORIENT_ZNEG_90);
//zrot(45)  down(20) yrot(90) #boxjoiner(orient=ORIENT_Z);