Update to M3
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@@ -1,5 +1,6 @@
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include <BOSL/constants.scad>
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use <BOSL/masks.scad>
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use <BOSL/transforms.scad>
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use <BOSL/shapes.scad>
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use <BOSL/joiners.scad>
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@@ -8,10 +9,7 @@ use <./bobbin.scad>
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/* [Options] */
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PCB_Y = 100.80;
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PCB_X = 100.30;
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PCB_Z = 1.69;
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PCB_CLR = 5;
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Gap = 47;
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/* [Design] */
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@@ -26,10 +24,15 @@ Mount_Y = 89.24;
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BOX_WALL = 1.5;
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/* [Bolt Lengths] */
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Bolt_Length = 16;
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Bolt_Offset = 0;
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/* [Render Options] */
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render_fs=.1;
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render_fs=.3;
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render_fn=0;
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render_fa=.1;
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render_fa=.3;
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// Set Render Options
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$fs= ($preview) ? $fs : render_fs;
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@@ -37,43 +40,38 @@ $fn= ($preview) ? $fn : render_fn;
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$fa= ($preview) ? $fa : render_fa;
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zclear=2;
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bolthead=7;
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module print_specs() {
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echo("ZVS Module: QS2015004");
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echo("Input Voltage: 12-48V");
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echo("Max Current: 20A");
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echo("24V no load current: 3A");
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echo("48V no load current: 6A");
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echo("Caps .33uFx6 = 1.90 uF");
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vpk = PI * V_IN;
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opk = vpk*Turns_Ratio;
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oac = opk/sqrt(2);
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echo("Vpk = ", vpk, " volts");
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echo( "OutPk = ", opk," volts");
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echo( "OutVpp = ", 2*opk," volts");
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echo("RMS = ", oac, " volts");
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}
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module terminal(bl=12, bz=-12, align=V_BOTTOM, orient=ORIENT_Z) {
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module terminal(bl=Bolt_Length, bz=Bolt_Offset-Bolt_Length, align=V_BOTTOM, orient=ORIENT_Z) {
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orient_and_align([5,5,5.56], orig_align=V_BOTTOM, align=align, orient=orient) {
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thread_insertM25(bl=bl, bz=bz);
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thread_insertM3(bl=bl, bz=bz);
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}
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}
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//
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print_specs();
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module terminal_mount(bl=Bolt_Length, bz=Bolt_Offset, be=2) {
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basez=8;
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difference() {
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union() {
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hull() xspread(n=3, l=Gap+bolthead) {
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cyl(l=.4+bl+be, d=16,align=V_TOP);
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}
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cuboid([(Gap+bolthead+18),18,1],align=V_TOP);
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}
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up(bl+7+be) rotate([45,0,0]) fillet_mask_x(l=50,r=16,align=V_center);
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xspread(n=2, l=Gap+bolthead) {
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up(basez) cyl(l=bl, d=18,align=V_TOP);
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terminal(bl=bl, align=V_TOP, orient=ORIENT_ZNEG, $die=true);
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}
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terminal(bl=bl, align=V_TOP, orient=ORIENT_ZNEG, $die=true);
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up(basez)cuboid([18,18,bl],align=V_TOP);
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}
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xspread(n=3, l=Gap+bolthead) {
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%terminal(bl=bl, align=V_TOP, orient=ORIENT_ZNEG);
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}
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}
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difference() {
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hull() xspread(n=3, l=50) {
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cyl(l=16, d=16,align=V_TOP);
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}
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xspread(n=2, l=50) {
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up(6) cyl(l=12, d=18,align=V_TOP);
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terminal(align=V_TOP, orient=ORIENT_ZNEG, $die=true);
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}
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terminal(align=V_TOP, orient=ORIENT_ZNEG, $die=true);
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up(6)cuboid([18,18,12],align=V_TOP);
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}
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xspread(n=3, l=50) {
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%terminal(align=V_TOP, orient=ORIENT_ZNEG);
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}
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terminal_mount();
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