Finalized Box Parts

Printing V2
Tube pass Support and cleanup
2025-07-29 22:36:18 -04:00 · 2025-07-23 14:35:02 -04:00 · 2025-07-22 15:38:54 -04:00 · 2025-07-22 12:25:34 -04:00 · 2025-07-22 10:05:45 -04:00 · 2025-07-22 09:13:36 -04:00
4 changed files with 315 additions and 105 deletions
--- a/6
+++ b/6
@@ -1,6 +0,0 @@
-
-Bottom Y + Feet 13hr 160g (29g support)
-Top Corners 13hr 126g
-Top Corners 13hr 126g
-Back Bottom Edge (pcm) 12h 136 g
-
--- a/README.md
+++ b/README.md
@@ -0,0 +1,29 @@
+Drybox-NG an Unoriginal Drybox Implemented in OpenSCAD
+
+Openscad Code by sjc (Stephen Carpenter)
+
+Magnet.svg by [Solar Icons](https://www.figma.com/community/file/1166831539721848736?ref=svgrepo.com) in CC Attribution License
+
+Finalized and printing parts.
+Snaps could be better.
+
+TODO:
+- Cleanup
+- Handles
+- Hold-up door?
+
+Done:
+- Hinge cut for door fit
+- Removed inserts behind door
+- Removed window/floor inserts from corners
+- inset offset to edge
+- Need Mount for Buffer
+
+
+
+V1:
+Bottom Y + Feet 13hr 160g (29g support)
+Top Corners 13hr 126g
+Top Corners 13hr 126g
+Back Bottom Edge (pcm) 12h 136 g
+
--- a/box.scad
+++ b/box.scad
@@ -10,9 +10,9 @@ include <fdmouse.scad>

 /* [Part] */

-PART = ""; // [ all_corners, corner_top, corner_bottom, edge_back_bottom, edge_front_bottom, edge_side_top, edge_side_foot, edge_top_front, edge_top_back, edge_test, full_box, joiner_top, joiner_bottom, profile, side_edge, rbfoot, hinge ]
+PART = ""; // [ all_corners, corner_top_rear, corner_top_front_l, corner_top_front_r, corner_bottom, edge_back_bottom_a, edge_back_bottom_b, edge_back_bottom_c, edge_back_bottom_d, edge_front_bottom, edge_side_top, edge_side_foot_left, edge_side_foot_right, edge_top_front, edge_top_back, edge_test, full_box, joiner_top, joiner_bottom, joiner_slop, profile, side_edge, rbfoot, hinge, new_joiner, rear_mount, grid_mount ]

-/* [Dimensions] */
+/* [Profile Dimensions] */

 PROFILE_SIZE = 34;

@@ -27,8 +27,11 @@ WIN_THICK = 3;
 FLOOR_LIP = 10;
 FLOOR_THICK = 5;

-JOINER_H = 18;
-JOINER_W = 10;
+//JOINER_H = 26;
+//JOINER_W = 10;
+JOINER_H = 10;
+JOINER_W = 8;
+JOINER_SLOP = .1;

 RB_MOUNT_INSET=17;
 RB_MOUNT_WIDTH=9;
@@ -36,6 +39,9 @@ RB_MOUNT_LEN=136;
 RB_MOUNT_OUT_H=19;
 RB_MOUNT_IN_H=6.15;

+/* [Print Options] */
+Print_Ears = false;
+
 /* [Render Options] */
 render_fs=.4;
 render_fn=undef;
@@ -56,7 +62,7 @@ $fa= ($preview) ? $fa : render_fa;
 ***/

 //profile();
-module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, flx=false, fly=false, wx=true, wy=true)  {
+module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, hc=false, flx=false, fly=false, wx=true, wy=true)  {
 	conv = (wx && wy && flx)
 	? 3
 	: ((wx && wy) || (wy && flx))
@@ -67,7 +73,8 @@ module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR
 	gon=concat(
 	[[0,ps-wl-wtr]], // Trim Start
 	// Y Window
-	wy ? [[0,ps-wl],[wt,ps-wl],[wt,ps]] 
+	wy ? hc ?  [[0,ps-wl-wt],[wt,ps-wl],[wt,ps]]
+	      : [[0,ps-wl],[wt,ps-wl],[wt,ps]] 
 	   : [[0,ps]],
 	[[2*wt,ps]], // End of Y.
 	// Inner Cut to X
@@ -81,12 +88,30 @@ module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR
 	polygon(points = gon, convexity=conv);
 }

-module rb_foot(fw=RB_MOUNT_WIDTH, rl=RB_MOUNT_LEN, rh=RB_MOUNT_OUT_H, fl=10) {
-	translate([-(fl+rl/2),0]) linear_extrude(height=fw-1)
+module rb_foot(fw=RB_MOUNT_WIDTH, rl=RB_MOUNT_LEN+5, rh=RB_MOUNT_OUT_H, fl=10) {
+	difference() {
+		union() {
+			translate([-(fl+rl/2),0]) {
+				linear_extrude(height=fw-1) {
 					offset(r=1)offset(delta=-1)union() {
 						square([rl+2*fl, rh]);
-		square([fl, rh+fl]);
-		translate([rl+fl,0]) square([fl, rh+fl]);
+						square([fl+2, rh+fl+6]);
+						translate([0,rh+fl-2,0]) square([15, 8]);
+						translate([rl+fl,0]) {
+							 square([fl, rh+fl+6]);
+							 polygon([[-3,0+rh], [0,0+rh], [0,3+rh] ]);
+						}
+					}
+				}
+			}
+			//up(fl/2) xspread(l=fl+rl, n=2) cuboid([fl,rh+fl+6,2*fw], fillet=2, align=V_BACK);
+			//up(fl/2)left(rl/2)back(1.5+rh+fl+6-fl/2)cuboid([15,7,2*fw], fillet=2);
+		}
+		left(rl/2 - 3) down(.01)back(fw+rh-4.5) hull() {
+			cyl(r=4.5, h=fw, align=V_TOP);
+			right(20)cyl(r=4.5, h=fw, align=V_TOP);
+		}
+		up(4) right(fl+rl/2) back(rh + 6) xrot(180)yrot(90)m3s_clear(bl=12,bz=-12, sh=0, drop=true, $die=true);
 	}
 	back=5;
 	bmax = back + (fw-1);
@@ -94,24 +119,29 @@ module rb_foot(fw=RB_MOUNT_WIDTH, rl=RB_MOUNT_LEN, rh=RB_MOUNT_OUT_H, fl=10) {
 	fwd(bmax)up(fw-1)
 	yrot(90)linear_extrude(height=rl, center=true) polygon([[0,bmax-fw+1],[0,bmax],[fw-1,bmax]]);

+	back(8)xrot(90)fwd(bmax)up(fw-1)
+	yrot(90)linear_extrude(height=rl, center=true) polygon([[0,bmax-fw+1],[0,bmax],[fw-1,bmax]]);
+
 }

-module hinge_mount(bz=WIN_THICK, bl=10) {
+module hinge_mount(bz=WIN_THICK, inv=false, bl=10) {
 	zspread(l=40) {
 		zrot(-90)xrot(90)right(5) {
 			up(3+2) cyl(d1=7, d2=9,h=7, align=V_TOP);
-			thread_insertM3(bl=bl,bz=-(bl-3), $die=true);
+			//thread_insertM3(bl=bl,bz=-(bl-3), $die=true);
+			m3s_clear(bl=bl,bz=-(bl-3), sh=inv ? .2 : 0, $die=true);
 			//%thread_insertM3(bl=10,bz=-7);
 		}
 	}
 	zrot(-90)xrot(90)left(5) {
 		up(3+2) cyl(d1=7, d2=9,h=7, align=V_TOP);
-		thread_insertM3(bl=bl,bz=-(bl-3), $die=true);
+		//thread_insertM3(bl=bl,bz=-(bl-3), $die=true);
+		m3s_clear(bl=bl,bz=-(bl-3), sh=inv ? .2 : 0, $die=true);
 		//%thread_insertM3(bl=10,bz=-7);
 	}
 }

-module hinge(theta=90) {
+module hinge(theta=90, show=true) {
 	x=7;
 	py=20;
 	d = .4 / sqrt(2);
@@ -136,24 +166,47 @@ module hinge(theta=90) {
 			left((x)/2-(5+d))back(15+5)cuboid([x,30+2*d,50], fillet=2, edges=EDGES_X_ALL);
 			right(5)back(20+6)zrot(180) {
 				hinge_mount(bl=9, $die=true);
-				%hinge_mount(bl=9,$die=false);
+				if (show) %hinge_mount(bl=9,$die=false);
 			}
 		}
 	}
 }

-module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, ft=FLOOR_THICK, wl=WIN_LIP,  wx=true, wt=WIN_THICK, wtr = WIN_TRIM, hm=false, ht=0, tubepass=false, tn = 2, ix=true, iy=true, rbfoot=false, cm=false, align=V_CENTER) {
-	inner_off = ps/2 + wt;
-	joiner_off = inner_off - jb/sqrt(2);
+module rearMount(md=141.333, theta=90, show=true) {
+	x=7;
+	py=30;
+	d = .4 / sqrt(2);
+	zspread(n=2, l=md) difference() {
+		left(x/2)cuboid([x,20+2*d,50], fillet=2, edges=EDGES_X_ALL+EDGES_Y_RT+EDGES_Z_RT);
+		left(x)xflip()hinge_mount($die=true);
+	}
+	left(5+d)back(13+py/2 + 5+2*d)zrot(theta) { 
+		zrot(-theta)zspread(n=2, l=md+25+25/2 ) 
+			hull() {
+				right(5.3)fwd(5+py/2)cuboid([x,2*d+1+9/2+20,25/2], fillet=2,  align=V_LEFT, edges=EDGES_Y_RT);
+				right(2*4.5+2*d) cyl(fillet=2, r=6, h=25/2);
+				right(4.75/2+2*d)cyl(fillet=2, r=4.75, h=25/2);
+			}	
+		fwd(2*4.5+2*d) {
+			cyl(r=4.75, fillet=2, h=md+50);
+		}
+	}
+}
+
+module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, slop=JOINER_SLOP, jb=5, jup = false, jdown=false, flx=false, ft=FLOOR_THICK, wl=WIN_LIP, ioff=0, wx=true, wt=WIN_THICK, wtr = WIN_TRIM, hm=false, hc=false, ht=0, hs=false, tubepass=false, tn = 2, ix=true, iy=true, rbfoot=false, rbleft=false, cm=false, gm=false, my=false, align=V_CENTER) {
 	jzoff = l/2-jw/2;
+	inner_off = ps/2 + wt;
+	jdiff = (ps-wt)/2 - jh;
+	joiner_off = inner_off - 1 - (jh+jdiff/2)/sqrt(2)/2;//- (ps-.14)/(2*sqrt(2)) + jw/2; //- (jw)/sqrt(2);
 	psoff = ps/2 - wl - wt;
 	face_off = ((ps+psoff)/4);
 	orient_and_align([ps,ps,l], orient=orient, align=align, orig_orient=ORIENT_Z) left(ps/2) fwd(ps/2) {
 		difference() {
 			linear_extrude(height=l, center=true)
-				profile(flx=flx, fly=true, wx=wx, wy=true);
-			if (jup)   up(jzoff)  back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER, cl="green");
-			if (jdown) down(jzoff)back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER, cl="brown");
+				profile(flx=flx, hc=hc, fly=true, wx=wx, wy=true);
+
+			if (jup)     up(l/2)back(joiner_off)right(joiner_off)zrot(-45)new_joiner_clear(orient=ORIENT_Y, align=V_CENTER, cl="green");
+			if (jdown) down(l/2)back(joiner_off)right(joiner_off)zrot(-45)yrot(180)new_joiner_clear(orient=ORIENT_Y, align=V_CENTER, cl="brown");
 			if (tubepass) {
 				if (tn > 1) {
 					zspread(l=l/2, n=tn) zrot(-45)back(face_off*sqrt(2)-.01)pc4M10_clear(orient=ORIENT_Y,align=V_BACK);
@@ -161,32 +214,53 @@ module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINE
 					zrot(-45)back(face_off*sqrt(2)-.01)pc4M10_clear(orient=ORIENT_Y,align=V_BACK);
 				}
 			}
-			if (hm) right(face_off)back(face_off)zrot(45) color("gold") hinge_mount();
-			if (iy) back(ps-wl/2)right(wt)yrot(-90) thread_insertM3(bl=5+wt, bz=-wt-2, $die=true);
+			if (hm) right(face_off)back(face_off)zrot(45) color("gold") hinge_mount(inv=true);
+			if (iy) up(ioff) back(ps-wl/2)right(wt)yrot(-90) thread_insertM3(bl=5+wt, bz=-5, $die=true);
+			if (my) up(ioff) back(ps-wl/2)right(wt)yrot(-90) {
+				back(5)down(2.4)cuboid([20.2,12,1.8], align=V_BOTTOM);
+				up(.01)cuboid([22,6,2.11], align=V_BOTTOM);
+			}
 			if (ix && flx )
-				right(ps-wl/2)back(ps/2-ft-1)xrot(-90) thread_insertM3(bl=ft+3, bz=-ft, $die=true);
+				up(ioff) right(ps-wl/2)back(ps/2-ft-1)xrot(-90) thread_insertM3(bl=ft+6, bz=-6, $die=true);
 			if (ix && wx)
-				right(ps-wl/2)back(wt)xrot(90) thread_insertM3(bl=5+wt, bz=-wt-2, $die=true);
+				up(ioff) right(ps-wl/2)back(wt)xrot(90) thread_insertM3(bl=5+wt, bz=-5, $die=true);
 			if (cm) zspread(n=2, l=20) right(inner_off)back(inner_off)zrot(-45)xrot(-90){
 				thread_insertM3(bl=6, bz=-4, $die=true);
-				%thread_insertM3(bl=6, bz=-4, $die=false);
+				//%thread_insertM3(bl=6, bz=-4, $die=false);
+			}
+			if (gm) zspread(n=2, l=42) right(inner_off)back(inner_off)zrot(-45)xrot(-90){
+				thread_insertM3(bl=6, bz=-4, $die=true);
+				//%thread_insertM3(bl=6, bz=-4, $die=false);
 			}
 		}
-		if (hm) zrot(45) right(face_off*sqrt(2)) %hinge(theta=ht);
+		if (hm && hs) zrot(45) right(face_off*sqrt(2)) %hinge(theta=ht);
 		if (tubepass) {
 			if (tn > 1) {
 				zspread(l=l/2, n=tn) right(0)zrot(-45)back(face_off*sqrt(2))pc4M10(orient=ORIENT_Y,align=V_BACK);
 			} else {
-				right(0)zrot(-45)back(face_off*sqrt(2))pc4M10(orient=ORIENT_Y,align=V_BACK);
+				right(0)zrot(-45)back(face_off*sqrt(2)) { 
+					pc4M10(orient=ORIENT_Y,align=V_BACK);
+					difference() {
+						cyl(h=2.28, r=1.7, orient=ORIENT_Y, align=V_BACK);
+						cyl(h=2.28, r=1.4, orient=ORIENT_Y, align=V_BACK);
+					}
+					difference() {
+						cyl(h=2.28, r=3.3, orient=ORIENT_Y, align=V_BACK);
+						cyl(h=2.28, r=3, orient=ORIENT_Y, align=V_BACK);
+					}
+					cyl(r=3.4, h=.2, orient=ORIENT_Y, align=V_BACK);
 				}
 			}
-		if (jup) up(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
-		if (jdown) down(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
-		if (rbfoot) right(ps/2+psoff-2)zrot(180)yrot(90)rb_foot();
+		}
+		if (jup)    up(l/2)back(joiner_off)right(joiner_off)zrot(-45)new_joiner(slop=slop, orient=ORIENT_Y, align=V_CENTER);
+		if (jdown) down(l/2)back(joiner_off)right(joiner_off)zrot(-45)yrot(180)new_joiner(slop=slop, orient=ORIENT_Y, align=V_CENTER);
+		if (rbfoot) right(ps/2+psoff-2)zrot(180) {
+			if (rbleft) { yrot(90) rb_foot(); } else { yrot(-90) zflip() rb_foot(); }
+		}
 	}
 }

-module box_corner(ps = PROFILE_SIZE, l=0, zfl = true,  zw = false, wl=WIN_LIP, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
+module box_corner(ps = PROFILE_SIZE, l=0, zfl = true,  zw = false, iz=false, top=false, cl=false, cr=false, wl=WIN_LIP, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
 	psoff = ps/2 - wl - wt;
 	coff = ps + psoff;
 	sz = 3*ps/2 + psoff;
@@ -197,17 +271,17 @@ module box_corner(ps = PROFILE_SIZE, l=0, zfl = true,  zw = false, wl=WIN_LIP, w
 			right(ps)fwd(psoff)down(psoff)fwd(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
 			down(ps/2+WIN_TRIM)fwd(psoff)right(psoff)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z_90, align=V_TOP, flx=false, wx=true);
 		}
-		fwd(1)right(psoff)down(psoff)right(ps/2)box_edge(l=ps+1, orient=ORIENT_Y, jup=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
-		right(1)fwd(psoff)down(psoff)fwd(ps/2)box_edge(l=ps+1, orient=ORIENT_X, jdown=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
-		down(1)fwd(psoff)right(psoff)box_edge(l=ps+1, orient=ORIENT_Z_90, align=V_TOP, jup=true, flx=false, wx=true);
+		fwd(1)right(psoff)down(psoff)right(ps/2)box_edge(l=ps+1, hc=cr ? true : false, orient=ORIENT_Y, jup=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw, ix=false, iy=false);
+		right(1)fwd(psoff)down(psoff)fwd(ps/2)box_edge(l=ps+1, hc=cl ? true : false, orient=ORIENT_X, jdown=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw, ix=false, iy=false);
+		down(1)fwd(psoff)right(psoff)box_edge(l=ps+1, orient=top ? ORIENT_ZNEG : ORIENT_Z_90, align=V_TOP, jup=true, jdown=true, flx=false, wx=true, ix=false, iy=false);
 	}
 }

-module beam_joiner(jw=JOINER_W, jh=JOINER_H, fl=false) {
+module beam_joiner(jw=JOINER_W, jh=JOINER_H, fl=false, slop=JOINER_SLOP) {
 	difference() { 
 		union() {
-			boxjoiner(jh=jh, jw=jw,l=5,align=V_FRONT, orient=ORIENT_X);
-			zrot(180)boxjoiner(jh=jh, jw=jw,l=5,align=V_FRONT, orient=ORIENT_X);
+			boxjoiner(slop=slop, jh=jh, jw=jw,l=5,align=V_FRONT, orient=ORIENT_X);
+			zrot(180)boxjoiner(slop=slop, jh=jh, jw=jw,l=5,align=V_FRONT, orient=ORIENT_X);
 		}
 		if (fl)
 		left(jh/2)down(3)yrot(45)cuboid([jw,2*jh,4]);
@@ -217,10 +291,10 @@ module beam_joiner(jw=JOINER_W, jh=JOINER_H, fl=false) {

 module box_all_corners(ex=0) {
 	// top
-	up(ex) fwd(ex)  left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);
-	up(ex) back(ex) left(ex)  box_corner(zfl=false, zw=true,align=V_UP+V_BACK+V_LEFT, orient=ORIENT_ZNEG_90);
+	up(ex) fwd(ex)  left(ex)  box_corner(cl=true, zfl=false, zw=true, align=V_UP+V_FRONT+V_LEFT,  orient=ORIENT_ZNEG);
+	up(ex) back(ex) left(ex)  box_corner(zfl=false, zw=true, align=V_UP+V_BACK+V_LEFT,   orient=ORIENT_ZNEG_90);
 	up(ex) back(ex) right(ex) box_corner(zfl=false, zw=true, align=V_UP+V_BACK+V_RIGHT,  orient=ORIENT_ZNEG_180);
-	up(ex) fwd(ex)  right(ex) box_corner(zfl=false,zw=true,align=V_UP+V_FRONT+V_RIGHT, orient=ORIENT_ZNEG_270);
+	up(ex) fwd(ex)  right(ex) box_corner(cr=true, zfl=false, zw=true, align=V_UP+V_FRONT+V_RIGHT, orient=ORIENT_ZNEG_270);
 	// bottom
 	down(ex) fwd(ex)  right(ex) box_corner(align=V_DOWN+V_FRONT+V_RIGHT, orient=ORIENT_Z);
 	down(ex) back(ex) right(ex) box_corner(align=V_DOWN+V_BACK+V_RIGHT, orient=ORIENT_Z_90);
@@ -228,29 +302,58 @@ module box_all_corners(ex=0) {
 	down(ex) fwd(ex)  left(ex) box_corner(align=V_DOWN+V_FRONT+V_LEFT, orient=ORIENT_Z_270);
 }

-module boxjoiner(slop=.01, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=3, orient=ORIENT_Z) { 
+module boxjoiner(slop=JOINER_SLOP, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=4, orient=ORIENT_Z) { 
 	orient_and_align([jw,0,jh], orig_align=V_FRONT, align=align, orient=orient)
-		joiner(h=jh, w=jw, l=l, screwsize= $preview ? undef : .8);
+		joiner(slop=slop, h=jh, w=jw, l=l, screwsize=$preview ? undef : undef);
 }

-module boxjoiner_clear(inset=5, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRONT, orient=ORIENT_Z, cl=undef) {
+module boxjoiner_clear(inset=0, slop=JOINER_SLOP, jh=JOINER_H, jw=JOINER_W, align=V_FRONT, orient=ORIENT_Z, cl=undef) {
 	color(cl)
 	orient_and_align([jw,inset,jh],orient=orient, align=align) fwd() { 
-		cuboid([jw+slop,inset+slop,jh], align=V_BACK);
-		joiner_clear(h=jh, w=jw+slop);
+		cuboid([jw,inset,jh], align=V_BACK);
+		joiner_clear(h=jh, w=jw);
 	}
 }

+module new_joiner(spacing=0, slop=JOINER_SLOP, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=4, orient=ORIENT_Z, cl=undef) { 
+	spread = jw + spacing;
+	color(cl)
+	orient_and_align([2*jw+spacing,0,jh], orig_align=V_FRONT, align=align, orient=orient) {
+		left(spread/2) half_joiner(slop=slop, h=jh, w=jw, l=l, screwsize=$preview ? undef : undef);
+		right(spread/2) half_joiner2(h=jh, w=jw, l=l, screwsize=$preview ? undef : undef);
+	}
+}
+module new_joiner2(spacing=0, slop=JOINER_SLOP, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=4, orient=ORIENT_Z, cl=undef) { 
+	spread = jw + spacing;
+	color(cl)
+	orient_and_align([2*jw+spacing,0,jh], orig_align=V_FRONT, align=align, orient=orient) {
+		left(spread/2) half_joiner2(slop=slop, h=jh, w=jw, l=l, screwsize=$preview ? undef : undef);
+		//right(spread/2) half_joiner2(h=jh, w=jw, l=l, screwsize=$preview ? undef : undef);
+	}
+}
+module new_joiner_clear(spacing=0, slop=JOINER_SLOP, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=4, orient=ORIENT_Z, cl=undef) { 
+	spread= jw+spacing;
+	color(cl)
+	orient_and_align([2*jw+spacing,0,jh], orig_align=V_FRONT, align=align, orient=orient) {
+		left(spread/2) half_joiner_clear(h=jh, w=jw);
+		right(spread/2) half_joiner_clear(h=jh, w=jw);
+	}
+}

 wt=WIN_TRIM;
 wl=WIN_LIP;
 ps = PROFILE_SIZE;
 psoff = ps/2 - wl - wt;
 coff = ps + psoff;
+eoff=2 + coff;
 sz = 3*ps/2;
 lx = BOX_X - 2* sz - 2*psoff;
 ly = BOX_Y - sz;
 lz = BOX_Z - sz;
+ioff = 4*lx/50;
+// edge ears
+ear_sy = 2*(coff/2-2*psoff);
+ear_sx = lx/5;

 echo(str("Edge Len X: ", lx, " (3 x ", lx/3, ")"));
 echo(str("Edge Len Y: ", ly, " (1 x ", ly, ")"));
@@ -263,84 +366,129 @@ if (PART == "profile") {
 }
 if (PART == "all_corners")
 	box_all_corners(ex=30);
-if (PART == "corner_top") box_corner(zw=true, zfl=false);
+if (PART == "corner_top_rear") box_corner(zw=true, zfl=false, top=true);
+if (PART == "corner_top_front_l") box_corner(cl=true, zw=true, zfl=false, top=true);
+if (PART == "corner_top_front_r") box_corner(cr=true, zw=true, zfl=false, top=true);
 if (PART == "corner_bottom") box_corner(zw=false, zfl=true);
 if (PART == "edge_front_bottom") {
+	if (Print_Ears) {
 		left(coff/2-2*psoff)  back(lx/3/2)zrot(315)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) back(lx/3/2)zrot(225)ear(thick=.2, dis=-2);
 		left(coff/2-2*psoff)  fwd(lx/3/2)zrot(45)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) fwd(lx/3/2)zrot(135)ear(thick=.2, dis=-2);
+	}
+	difference() {
 		up((wt+wl)/sqrt(2))xrot(90) zrot(45) 
-	box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=false, orient=ORIENT_Z);
+			box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, my=true, iy=false, tubepass=false, orient=ORIENT_Z);
+		yspread(n=5, l=22) up(2+.6) {
+			cuboid([20+1.2,5.2,2], chamfer=.6, edges=EDGES_Y_BOT , align=V_BOTTOM);
+			up(.6+.8)right(20)cuboid([50,5.2,2], chamfer=.6, edges=EDGES_Y_BOT, align=V_BOTTOM);
+		}
+		linear_extrude(height=.6) scale(.1) import("magnet.svg", center=true);
+	}
+	color("orange")linear_extrude(height=.6) scale(.1) import("magnet.svg", center=true);
 }
-if (PART == "edge_back_bottom") {
-	left(coff/2-2*psoff)  back(lx/3/2)zrot(315)ear(thick=.2, dis=-2);
-	right(coff/2-2*psoff) back(lx/3/2)zrot(225)ear(thick=.2, dis=-2);
-	left(coff/2-2*psoff)  fwd(lx/3/2)zrot(45)ear(thick=.2, dis=-2);
-	right(coff/2-2*psoff) fwd(lx/3/2)zrot(135)ear(thick=.2, dis=-2);
-	up((wt+wl)/sqrt(2))xrot(90) zrot(45) box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=true, orient=ORIENT_Z);
+if (PART == "edge_back_bottom_a") {
+	if (Print_Ears) {
+		xspread(n=2, l=ear_sx) yspread(n=2, l=ear_sy) ear(thick=.2, dis=-2);
+	}
+	up((wt+wl)/sqrt(2))
+		xrot(45) {
+			box_edge(l=lx/5, jup=true, jdown=true, ioff=ioff, flx=true, wx=false, tubepass=true, tn=1, orient=ORIENT_X);
+		}
 }
-if (PART == "edge_side_foot") {
-	box_edge(l=ly, rbfoot=true, flx=true, wx=false, jup=true, jdown=true, cm=true, orient=ORIENT_Y);
+if (PART == "edge_back_bottom_b") {
+	if (Print_Ears) {
+		xspread(n=2, l=ear_sx) yspread(n=2, l=ear_sy) ear(thick=.2, dis=-2);
+	}
+	up((wt+wl)/sqrt(2)) xrot(45) box_edge(l=lx/5, jup=true, jdown=true, ix=false, iy=false, flx=true, wx=false, tubepass=true, tn=1, orient=ORIENT_X);
+}
+if (PART == "edge_back_bottom_c") {
+	if (Print_Ears) {
+		xspread(n=2, l=ear_sx) yspread(n=2, l=ear_sy) ear(thick=.2, dis=-2);
+	}
+	up((wt+wl)/sqrt(2)) xrot(45) box_edge(l=lx/5, jup=true, jdown=true, ix=true, iy=true, flx=true, wx=false, tubepass=true, tn=1, orient=ORIENT_X);
+}
+if (PART == "edge_back_bottom_d") {
+	if (Print_Ears) {
+		xspread(n=2, l=ear_sx) yspread(n=2, l=ear_sy) ear(thick=.2, dis=-2);
+	}
+	up((wt+wl)/sqrt(2)) xrot(45) box_edge(l=lx/5, jup=true, jdown=true, ix=true, iy=true, ioff=-ioff, flx=true, wx=false, tubepass=true, tn=1, orient=ORIENT_X);
+}
+if (PART == "edge_side_foot_left") {
+	box_edge(l=ly, rbfoot=true, rbleft=true, flx=true, wx=false, jup=true, jdown=true, gm=true, orient=ORIENT_Y);
+}
+if (PART == "edge_side_foot_right") {
+	box_edge(l=ly, rbfoot=true, flx=true, wx=false, jup=true, jdown=true, gm=true, orient=ORIENT_Y);
 }
 if (PART == "edge_side_top") {
+	if (Print_Ears) {
 		left(coff/2-2*psoff)  back(ly/2)zrot(315)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) back(ly/2)zrot(225)ear(thick=.2, dis=-2);
 		left(coff/2-2*psoff)  fwd(ly/2)zrot(45)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) fwd(ly/2)zrot(135)ear(thick=.2, dis=-2);
-	up((wt+wl)/sqrt(2))yrot(45)box_edge(l=ly, rbfoot=false, flx=false, wx=true, jup=true, jdown=true, cm=true, orient=ORIENT_Y);
+	}
+	up((wt+wl)/sqrt(2))yrot(45)box_edge(l=ly, rbfoot=false, flx=false, wx=true, jup=true, jdown=true, cm=false, orient=ORIENT_Y);
 }
 if (PART == "edge_top_front") {
 	//r = $t *90 - 45;
 	r=-45;
+	if (Print_Ears) {
 		left(coff/2-2*psoff)  back(lx/3/2)zrot(315)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) back(lx/3/2)zrot(225)ear(thick=.2, dis=-2);
 		left(coff/2-2*psoff)  fwd(lx/3/2)zrot(45)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) fwd(lx/3/2)zrot(135)ear(thick=.2, dis=-2);
-	up((wt+wl)/sqrt(2)) yrot(45+90)zrot(90)box_edge(l=lx/3, rbfoot=false, hm=true, ht=r, flx=false, iy=false, wx=true, jup=true, jdown=true, cm=true, orient=ORIENT_XNEG_180);
+	}
+	up((wt+wl)/sqrt(2)) yrot(45+90)zrot(90)box_edge(l=lx/3, rbfoot=false, hm=true, hc=true, ht=r, hs=true, flx=false, iy=false, wx=true, jup=true, jdown=true, cm=false, orient=ORIENT_XNEG_180);
 	face_off = ((ps+psoff)/4);
 	//xrot(45)yrot(-90)right(face_off+7/2)zrot(180)hinge();
 }
 if (PART == "edge_top_back") {
+	if (Print_Ears) {
 		left(coff/2-2*psoff)  back(lx/3/2)zrot(315)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) back(lx/3/2)zrot(225)ear(thick=.2, dis=-2);
 		left(coff/2-2*psoff)  fwd(lx/3/2)zrot(45)ear(thick=.2, dis=-2);
 		right(coff/2-2*psoff) fwd(lx/3/2)zrot(135)ear(thick=.2, dis=-2);
-	up((wt+wl)/sqrt(2)) yrot(45+90)zrot(90)box_edge(l=lx/3, rbfoot=false, hm=false, flx=false, iy=true, wx=true, jup=true, jdown=true, cm=true, orient=ORIENT_XNEG_180);
+	}
+	up((wt+wl)/sqrt(2)) yrot(45+90)zrot(90)box_edge(l=lx/3, rbfoot=false, hm=true, flx=false, iy=true, wx=true, jup=true, jdown=true, cm=false, orient=ORIENT_XNEG_180);
 }
 if (PART == "full_box") {
 	up(lz/2+ps) {
 		// Top Corners:
-		right(ps+lx/2)    fwd(ps+ly/2)  box_corner(orient=ORIENT_ZNEG_270, zfl=false);
+		right(ps+lx/2)    fwd(ps+ly/2)  box_corner(orient=ORIENT_ZNEG_270, zfl=false, cr=true);
 		right(ps+lx/2) back(ps+ly/2) box_corner(orient=ORIENT_ZNEG_180);
+
 		left(ps+lx/2)  back(ps+ly/2) box_corner(orient=ORIENT_ZNEG_90);
-		left(ps+lx/2)  fwd(ps+ly/2)  box_corner(orient=ORIENT_ZNEG);
+		left(ps+lx/2)  fwd(ps+ly/2)  box_corner(orient=ORIENT_ZNEG, cl=true);
 	}
-	up(lz/2+coff) { // Top Edges
-		fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, hm=true, jup=true, jdown=true, iy=false, flx=true, wx=false, orient=ORIENT_XNEG_180);
-		back(coff + ly/2) { 
-			xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=false, orient=ORIENT_X_180);
+	up(lz/2+eoff) { // Top Edges
+		fwd(eoff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, hm=true, hc=true, hs=true, jup=true, jdown=true, iy=false, flx=true, wx=false, orient=ORIENT_XNEG_180);
+		back(eoff + ly/2) { 
+			xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, hm=true, hc=false, flx=true, wx=false, tubepass=false, orient=ORIENT_X_180);
 		}
-		right(coff + lx/2)  box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_YNEG_180);
-		left(coff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_YNEG_180);
+		right(eoff + lx/2)  box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_YNEG_180);
+		left(eoff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_YNEG_180);
 	}
 	{ 	// vertical
-		left(coff+lx/2)fwd(coff+ly/2)
+		left(eoff+lx/2)fwd(eoff+ly/2)
 			box_edge(l=lz,jup=true, ix=false, jdown=true);
-		right(coff+lx/2)fwd(coff+ly/2)
+		right(eoff+lx/2)fwd(eoff+ly/2)
 			box_edge(l=lz,jup=true, iy=false, jdown=true, orient=ORIENT_Z_90);
-		right(coff+lx/2)back(coff+ly/2)
+		right(eoff+lx/2)back(eoff+ly/2)
 			box_edge(l=lz,jup=true, jdown=true, orient=ORIENT_Z_180);
-		left(coff+lx/2)back(coff+ly/2)
+		left(eoff+lx/2)back(eoff+ly/2)
 			box_edge(l=lz,jup=true, jdown=true, orient=ORIENT_Z_270);
 	}
-	down(lz/2+coff) {
-		fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, iy=false, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
-		back(coff + ly/2) zrot(180) { // rear
-			xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=true, orient=ORIENT_X);
+	down(lz/2+eoff) {
+		fwd(eoff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, iy=false, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
+		back(eoff + ly/2) zrot(180) { // rear
+			                    box_edge(l=lx/5, jup=true, jdown=true, flx=true, wx=false, tubepass=true, tn=1, orient=ORIENT_X);
+			xspread(n=2, 2*lx/5)box_edge(l=lx/5, jup=true, jdown=true, flx=true, wx=false, tubepass=true, tn=1, ix=false, iy=false, orient=ORIENT_X);
+			left(4*lx/10)box_edge(l=lx/5, jup=true, jdown=true, flx=true, wx=false, tubepass=true, tn=1, ioff=ioff, orient=ORIENT_X);
+			right(4*lx/10)box_edge(l=lx/5, jup=true, jdown=true, flx=true, wx=false, tubepass=true, tn=1, ioff=-ioff, orient=ORIENT_X);
 		}
-		right(coff + lx/2)  box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, orient=ORIENT_Y);
-		left(coff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, orient=ORIENT_Y);
+		right(eoff + lx/2)  box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, rbleft=false, orient=ORIENT_Y);
+		left(eoff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, rbleft=true, orient=ORIENT_Y);
 	}
 	down(lz/2+ps) {
 		// Bottom Corners:
@@ -350,7 +498,7 @@ if (PART == "full_box") {
 		left(ps+lx/2)  fwd(ps+ly/2)box_corner(orient=ORIENT_Z_270);
 	}

-	xspread(n=6, l=70*6) %cyl(d=200, l=70, orient=ORIENT_X);
+	down(10)xspread(n=5, l=70*5) %cyl(d=200, l=70, orient=ORIENT_X);
 }
 if (PART == "joiner_top") beam_joiner(fl=false);
 if (PART == "joiner_bottom") {
@@ -361,12 +509,42 @@ if (PART == "joiner_bottom") {
 	up(5) beam_joiner(fl=true);
 }

+if (PART == "joiner_slop") {
+ %beam_joiner(fl=false, slop=.2);
+ beam_joiner(fl=false, slop=.3);
+}
 if (PART == "rbfoot") rb_foot();

-if (PART == "edge_test") box_edge(l=35, tubepass=true, jup=true, jdown=true, tn=1, flx=true, wx = false,  orient=ORIENT_Y);
+if (PART == "edge_test") 
+	yrot(45)
+	//box_edge(l=35, tubepass=true, jup=true, jdown=true, tn=1, flx=true, wx = false,  orient=ORIENT_Y);
+	box_edge(l=18, tubepass=false, jup=true, jdown=true, tn=1, flx=false, wx = true, ix = false , my=false, iy = false, orient=ORIENT_Y);

 if (PART == "hinge") {
 	r = $t *90;
 	hinge(theta=r);
 }

+if (PART == "rear_mount") {
+	up(7) yrot(-90) rearMount();
+}
+
+if (PART == "new_joiner") {
+	new_joiner();
+	//#new_joiner_clear();
+	//boxjoiner();
+}
+
+if (PART == "grid_mount") {
+	difference() {
+		union() {
+			fwd(19.799/2)cuboid([48,6+19.799,2], fillet=1, align=V_TOP);
+			up(1)fwd(3.4+19.799)xrot(-45) cuboid([10+84,6,25], fillet=1, align=V_TOP+V_BACK);
+		}
+		
+		cuboid([200,200,10], align=V_BOTTOM);
+		xspread(n=2, l=42) cyl(d=3.3, h=50);
+		xrot(45)up(17.2)xspread(n=2, l=84)m3s_clear(bl=10,bz=-9, sh=0, drop=false, $die=true);
+
+	}
+}
--- a/magnet.svg
+++ b/magnet.svg
@@ -0,0 +1,9 @@
+<?xml version="1.0" encoding="utf-8"?><!-- Uploaded to: SVG Repo, www.svgrepo.com, Generator: SVG Repo Mixer Tools -->
+<svg width="800px" height="800px" viewBox="0 0 24 24" fill="none" xmlns="http://www.w3.org/2000/svg">
+<path d="M13.6943 3H11C6.02943 3 2 7.02944 2 12C2 16.9706 6.02944 21 11 21H13.6943V16.5H10.9444C8.45916 16.5 6.44444 14.4853 6.44444 12C6.44444 9.51472 8.45916 7.5 10.9444 7.5H13.6943V3Z" fill="#1C274C"/>
+<path d="M15.1943 7.5H16.5C17.3284 7.5 18 6.82843 18 6V4.5C18 3.67157 17.3284 3 16.5 3H15.1943V7.5Z" fill="#1C274C"/>
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Author	SHA1	Message	Date
Stephen J Carpenter	5522231048	Finalized Box Parts Printing V2	2025-07-29 22:36:18 -04:00
Stephen J Carpenter	a8eff8370c	Tube pass Support and cleanup Added support for tube pass. Small cleanup of ear placement for edges.	2025-07-23 14:35:02 -04:00
Stephen J Carpenter	8482bcca1f	Updates to readme	2025-07-22 15:38:54 -04:00
Stephen J Carpenter	e28fac97d1	Fix Edge Joiner Clear Up Joiner clear had wrong orientation. Set edge Y Magnet depth.	2025-07-22 12:25:34 -04:00
Stephen J Carpenter	01194bd206	Fix Joiners and Adjust Magnets Joiner clear had test code that needed to be removed. Magnets actually 1.79mm not 2mm holes were oversized.	2025-07-22 10:05:45 -04:00
Stephen J Carpenter	56dd7f504d	Added Magnets - Bottm Edge to hold hinged lid - Added Magnet SVG to front face - Added door magnet pockets. - Known Issue: Edge connectors have been broken!	2025-07-22 09:13:36 -04:00
Stephen J Carpenter	52f53fe074	Mounts Rear and Grid Lengthen Rear Mount and polish. Finish Grid mount, test fit in slicer looks good.	2025-07-10 13:43:46 -04:00
Stephen J Carpenter	24e2bdd688	Added Rear Mount Rear Mount added. Offset bottom back edge inserts	2025-07-10 07:18:46 -04:00
Stephen J Carpenter	99bc9e5dda	Major Update Foot: Added lock to prevent falls Door: Removed Inserts from behind Added Cutout behind hinge Rear: Removed 6th tube Edges: Added ability to offset window inserts Added hinge cutout Reworked joiners to not need seperate part	2025-07-08 10:27:58 -04:00