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Adjusted box and corner size

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Corner size was calculated too large. Box should be correctly sized now.
Feet should be Repbox compatible.
This commit is contained in:
Stephen J Carpenter
2024-03-22 12:17:54 -04:00
parent 7622d2e7d1
commit f6d2ce3f9e
1 changed files with 46 additions and 39 deletions
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83
box.scad
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@@ -5,10 +5,11 @@ include <BOSL/shapes.scad>
include <BOSL/transforms.scad>
include <BOSL/joiners.scad>
include <./pc4m10.scad>
include <inserts/inserts.scad>
/* [Part] */
PART = ""; // [ all_corners, corner, edge_back, edge_side_foot, edge_test, full_box, beamjoiner, profile, side_edge, rbfoot ]
PART = ""; // [ all_corners, corner_top, corner_bottom, edge_back, edge_side_foot, edge_test, full_box, joiner_top, joiner_bottom, profile, side_edge, rbfoot ]
/* [Dimensions] */
@@ -90,7 +91,7 @@ module rb_foot(fw=RB_MOUNT_WIDTH, rl=RB_MOUNT_LEN, rh=RB_MOUNT_OUT_H, fl=10) {
bmax = back + (fw-1);
fwd(bmax)up(fw-1)
yrot(90)linear_extrude(height=rl, center=true) polygon([[0,0],[0,bmax],[fw-1,bmax]]);
yrot(90)linear_extrude(height=rl, center=true) polygon([[0,bmax-fw+1],[0,bmax],[fw-1,bmax]]);
}
@@ -107,7 +108,7 @@ module hinge_mount(bz=WIN_THICK, bl=10) {
}
}
module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, ft=FLOOR_THICK, wl=WIN_LIP, wx=true, wt=WIN_THICK, wtr = WIN_TRIM, hm=false, tubepass=false, tn = 2, ix=true, iy=true, align=V_CENTER) {
module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, ft=FLOOR_THICK, wl=WIN_LIP, wx=true, wt=WIN_THICK, wtr = WIN_TRIM, hm=false, tubepass=false, tn = 2, ix=true, iy=true, rbfoot=false, align=V_CENTER) {
joiner_off = ps/2 + wt - jb/sqrt(2);
jzoff = l/2-jw/2;
psoff = ps/2 - wl - wt;
@@ -129,23 +130,25 @@ module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINE
if (tubepass) zspread(l=l/2, n=tn) right(0)zrot(-45)back(face_off*sqrt(2))pc4M10(orient=ORIENT_Y,align=V_BACK);
if (jup) up(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
if (jdown) down(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
if (rbfoot) right(ps/2+psoff-2)zrot(180)yrot(90)rb_foot();
}
}
module box_corner(ps = PROFILE_SIZE, l=0, zfl = true, zw = false, wl=WIN_LIP, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
sz = 2*ps;
psoff = ps/2 - wl - wt;
coff = ps + psoff;
sz = 3*ps/2 + psoff;
orient_and_align([sz,sz,sz], orient=orient, align=align) {
// %up(2.5+psoff)back(2.5+psoff)left(2.5+psoff)cuboid([sz,sz,sz]);
intersection() {
// Cap
fwd(ps)right(4)down(4)right(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_Y, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
right(ps)fwd(4)down(4)fwd(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
down(ps/2+WIN_TRIM)fwd(4)right(4)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z_90, align=V_TOP, flx=false, wx=true);
fwd(ps)right(psoff)down(psoff)right(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_Y, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
right(ps)fwd(psoff)down(psoff)fwd(ps/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
down(ps/2+WIN_TRIM)fwd(psoff)right(psoff)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z_90, align=V_TOP, flx=false, wx=true);
}
fwd(1)right(4)down(4)right(ps/2)box_edge(l=ps+1, orient=ORIENT_Y, jup=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
right(1)fwd(4)down(4)fwd(ps/2)box_edge(l=ps+1, orient=ORIENT_X, jdown=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
down(1)fwd(4)right(4)box_edge(l=ps+1, orient=ORIENT_Z_90, align=V_TOP, jup=true, flx=false, wx=true);
fwd(1)right(psoff)down(psoff)right(ps/2)box_edge(l=ps+1, orient=ORIENT_Y, jup=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
right(1)fwd(psoff)down(psoff)fwd(ps/2)box_edge(l=ps+1, orient=ORIENT_X, jdown=true, align=V_BACK+V_LEFT, flx=zfl, wx=zw);
down(1)fwd(psoff)right(psoff)box_edge(l=ps+1, orient=ORIENT_Z_90, align=V_TOP, jup=true, flx=false, wx=true);
}
}
@@ -186,38 +189,39 @@ module boxjoiner_clear(inset=5, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRON
}
}
if (PART == "profile") {
profile(flx=true);
}
if (PART == "corner")
box_corner();
if (PART == "back_edge") {
xbeam = BOX_X - 2 * PROFILE_SIZE;
xrot(90) zrot(0) box_edge(l=xbeam/3, jup=true, jdown=true, flx=true, wx=false, tubepass=true, orient=ORIENT_Z);
}
if (PART == "all_corners")
box_all_corners(ex=30);
if (PART == "full_box") {
lx = BOX_X - 2 * PROFILE_SIZE;
ly = BOX_Y - 2 * PROFILE_SIZE;
lz = BOX_Z - 2 * PROFILE_SIZE;
ps = PROFILE_SIZE;
psoff = ps/2 - WIN_LIP - WIN_THICK;
coff = ps + psoff;
sz = 3*ps/2;
lx = BOX_X - 2* sz - 2*psoff;
ly = BOX_Y - sz;
lz = BOX_Z - sz;
echo(str("Edge Len X: ", lx, " (3 x ", lx/3, ")"));
echo(str("Edge Len Y: ", ly, " (1 x ", ly, ")"));
echo(str("Edge Len Z: ", lz, " (1 x ", lz, ")"));
if (PART == "profile") {
profile(flx=true);
}
if (PART == "all_corners")
box_all_corners(ex=30);
if (PART == "corner_top") box_corner(zw=true, zfl=false);
if (PART == "corner_bottom") box_corner(zw=false, zfl=true);
if (PART == "edge_back") {
xrot(90) zrot(0) box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=true, orient=ORIENT_Z);
}
if (PART == "edge_side_foot") box_edge(l=ly, rbfoot=true, flx=false, wx=true, jup=true, jdown=true, orient=ORIENT_Y);
if (PART == "full_box") {
up(lz/2+ps) {
// Top Corners:
right(lx/2) fwd(ps+ly/2) box_corner(orient=ORIENT_ZNEG_270, zfl=false, align=V_RIGHT);
right(ps+lx/2) fwd(ps+ly/2) box_corner(orient=ORIENT_ZNEG_270, zfl=false);
right(ps+lx/2) back(ps+ly/2) box_corner(orient=ORIENT_ZNEG_180);
left(ps+lx/2) back(ps+ly/2) box_corner(orient=ORIENT_ZNEG_90);
left(ps+lx/2) fwd(ps+ly/2) box_corner(orient=ORIENT_ZNEG);
}
up(lz/2+coff) { // Top Edges
fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, hm=true, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_XNEG_180);
fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, hm=true, jup=true, jdown=true, iy=false, flx=true, wx=false, orient=ORIENT_XNEG_180);
back(coff + ly/2) {
xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=false, orient=ORIENT_X_180);
}
@@ -226,26 +230,25 @@ if (PART == "full_box") {
}
{ // vertical
left(coff+lx/2)fwd(coff+ly/2)
box_edge(l=lz,jup=true, jdown=true);
box_edge(l=lz,jup=true, ix=false, jdown=true);
right(coff+lx/2)fwd(coff+ly/2)
box_edge(l=lz,jup=true, jdown=true, orient=ORIENT_Z_90);
box_edge(l=lz,jup=true, iy=false, jdown=true, orient=ORIENT_Z_90);
right(coff+lx/2)back(coff+ly/2)
box_edge(l=lz,jup=true, jdown=true, orient=ORIENT_Z_180);
left(coff+lx/2)back(coff+ly/2)
box_edge(l=lz,jup=true, jdown=true, orient=ORIENT_Z_270);
}
down(lz/2+coff) { // Bottom Edges, XXX: down to align with corner. This may be an issue when we add feet.
fwd(coff + ly/2) box_edge(l=lx, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
down(lz/2+coff) {
fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, iy=false, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_X);
back(coff + ly/2) zrot(180) { // rear
xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=true, orient=ORIENT_X);
}
// Sides - XXX: Add feet
right(coff + lx/2) box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_Y);
left(coff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_Y);
right(coff + lx/2) box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, orient=ORIENT_Y);
left(coff + lx/2) zrot(180)box_edge(l=ly, jup=true, jdown=true, flx=true, wx=false, rbfoot=true, orient=ORIENT_Y);
}
down(lz/2+ps) {
// Bottom Corners:
right(lx/2) fwd(ps+ly/2)box_corner(align=V_RIGHT);
right(ps+lx/2) fwd(ps+ly/2)box_corner();
right(ps+lx/2) back(ps+ly/2)box_corner(orient=ORIENT_Z_90);
left(ps+lx/2) back(ps+ly/2)box_corner(orient=ORIENT_Z_180);
left(ps+lx/2) fwd(ps+ly/2)box_corner(orient=ORIENT_Z_270);
@@ -253,9 +256,13 @@ if (PART == "full_box") {
xspread(n=6, l=70*6) %cyl(d=200, l=70, orient=ORIENT_X);
}
if (PART == "beamjoiner") beam_joiner(fl=true);
if (PART == "edge_side_foot") box_edge(l=BOX_Y-2*PROFILE_SIZE, flx=false, wx=true, jup=true, jdown=true);
if (PART == "joiner_top") beam_joiner(fl=false);
if (PART == "joiner_bottom") beam_joiner(fl=true);
if (PART == "rbfoot") rb_foot();
if (PART == "edge_test") box_edge(l=35, tubepass=true, jup=true, jdown=true, tn=1, flx=true, wx = false, orient=ORIENT_Y);
//down(BOX_Y/2 + 40)color("red") cube([BOX_X-22, BOX_Y, 1], center=true);
//down(BOX_Y/2 + 0*40)color("blue") cube([BOX_X, BOX_Y/2, 1], center=true);