Reimplementation of beam
Beam and Corner working, needs tweaks. TODO: Cleanup new size. fix trim size..too big.
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163
box.scad
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163
box.scad
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/* */
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include <BOSL/constants.scad>
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include <BOSL/shapes.scad>
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include <BOSL/transforms.scad>
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include <BOSL/joiners.scad>
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include <./pc4m10.scad>
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/* [Dimensions] */
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PROFILE_SIZE = 38;
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BOX_X = 530;
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BOX_Y = 210;
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BOX_Z = 210;
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WIN_LIP = 10;
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WIN_TRIM = 5;
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WIN_THICK = 3;
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FLOOR_LIP = 10;
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FLOOR_THICK = 5;
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JOINER_H = 18;
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JOINER_W = 10;
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/* [Render Options] */
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render_fs=.4;
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render_fn=0;
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render_fa=.4;
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// Set Render Options
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$fs= ($preview) ? $fs : render_fs;
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$fn= ($preview) ? $fn : render_fn;
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$fa= ($preview) ? $fa : render_fa;
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/***
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sides:
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V_TOP, [0,0,1] : Top Middle Brace
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V_ALLPOS, [1,1,1] POS Corner
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V_TOPLEFT, [-1,0,1] : Left Top Edge
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***/
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module dryboxNG(
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ps = PROFILE_SIZE,
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wl = WIN_LIP,
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wt = WIN_THICK,
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wtr = WIN_TRIM,
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jh = JOINER_H,
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jw = JOINER_W,
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walls = [],
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sides = [],
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windows = EDGES_NONE
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) {
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cuboid([ps,ps,ps]);
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}
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//dryboxNG();
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//profile();
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module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, flx=false, fly=false, wx=true, wy=true) {
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gon=concat(
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[[0,ps-wl-wt-wtr]],
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// Y Window
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wy ? [[0,ps-wl-wt],[wt,ps-wl-wt],[wt,ps-wt]]
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: [[0,ps-wt]],
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// inner cut
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[[2*wt,ps-wt]],
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flx ? [[ps-wt-fl,2*wt+fl],[ps-wt-fl,2*wt+fl-ft],[ps,2*wt+fl-ft]]
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: [[ps-wt,2*wt]],
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// X Window
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wx ? [[ps-wt,wt],[ps-wl-wt,wt],[ps-wl-wt,0]]
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: [[ps-wt,0]],
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[[ps-wl-wt-wtr,0]]
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);
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polygon(gon);
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}
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module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jup = false, jdown=false, flx=false, wx=true, align=V_CENTER) {
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orient_and_align([ps,ps,l], orient=orient, align=align, orig_orient=ORIENT_Z) {
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difference() {
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linear_extrude(height=l, center=true)
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profile(flx=flx, fly=true, wx=wx, wy=true);
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if (jup) up(l/2-jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
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if (jdown) down(l/2-jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
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}
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if (jup) up(l/2 - jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
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if (jdown) down(l/2 - jw/2)back(ps/2-sqrt(2))right(ps/2-sqrt(2))zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
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}
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}
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module box_corner(l=0, zfl = true, zw = false, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
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orient_and_align([PROFILE_SIZE+l, PROFILE_SIZE+l, PROFILE_SIZE+l], align=align, orient=orient)
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back((PROFILE_SIZE-l)/2)left((PROFILE_SIZE-l)/2)down((PROFILE_SIZE-l)/2) {
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intersection() {
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fwd(PROFILE_SIZE/2)right(PROFILE_SIZE/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_Y, align=V_RIGHT, flx=zfl, wx=zw);
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right(PROFILE_SIZE)fwd(PROFILE_SIZE/2)box_edge(l=PROFILE_SIZE, orient=ORIENT_X, align=V_FRONT, flx=zfl, wx=zw);
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up(0)right(PROFILE_SIZE)fwd(PROFILE_SIZE)zrot(90)box_edge(l=PROFILE_SIZE, orient=ORIENT_Z, align=V_TOP, flx=false, wx=true);
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}
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difference() {
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union() {
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fwd(PROFILE_SIZE/4-l/2-5)right(PROFILE_SIZE/2)box_edge(l=5+l/2+PROFILE_SIZE/2, jup=true, orient=ORIENT_Y, align=V_RIGHT, flx=zfl, wx=zw);
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#right(PROFILE_SIZE/4-l/2-3)fwd(PROFILE_SIZE/2)box_edge(l=5+l/2+PROFILE_SIZE/2, jdown=true, orient=ORIENT_X, align=V_FRONT, flx=zfl, wx=zw);
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up(PROFILE_SIZE/2)right(PROFILE_SIZE)fwd(PROFILE_SIZE)zrot(90)box_edge(l=5+l/2+PROFILE_SIZE/2, jup=true, orient=ORIENT_Z, align=V_TOP, flx=false, wx=true);
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}
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//up(0)fwd((0)xrot(45) boxjoiner_clear(orient=ORIENT_Z, align=V_RIGHT);
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//up(PROFILE_SIZE/2+10/2-wt)right((PROFILE_SIZE)/2 + 10/2-wt) yrot(45) boxjoiner_clear(orient=ORIENT_Z_90);
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//right(PROFILE_SIZE/2-wt/2) fwd(PROFILE_SIZE/2-wt/2) up((PROFILE_SIZE-10/2))zrot(45) yrot(90) boxjoiner_clear(orient=ORIENT_ZNEG);
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}
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//up((PROFILE_SIZE - wt)/2)fwd((PROFILE_SIZE - wt)/2)xrot(45) boxjoiner(orient=ORIENT_Z, align=V_RIGHT);
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//up(wt/2+PROFILE_SIZE/2+10/2-wt)right((PROFILE_SIZE)/2 - wt + 10/2)yrot(45) boxjoiner(orient=ORIENT_Z_90);
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//right(PROFILE_SIZE/2-wt/2) fwd(PROFILE_SIZE/2-wt/2) up((PROFILE_SIZE-10/2))zrot(45) yrot(90) boxjoiner(orient=ORIENT_Z);
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}
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}
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l=100;
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module box_all_corners(ex=0) {
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// top
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up(ex) fwd(ex) left(ex) box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);
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up(ex) back(ex) left(ex) box_corner(zfl=false, zw=true,align=V_UP+V_BACK+V_LEFT, orient=ORIENT_ZNEG_90);
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up(ex) back(ex) right(ex) box_corner(zfl=false, zw=true, align=V_UP+V_BACK+V_RIGHT, orient=ORIENT_ZNEG_180);
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up(ex) fwd(ex) right(ex) box_corner(zfl=false,zw=true,align=V_UP+V_FRONT+V_RIGHT, orient=ORIENT_ZNEG_270);
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// bottom
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down(ex) fwd(ex) right(ex) box_corner(align=V_DOWN+V_FRONT+V_RIGHT, orient=ORIENT_Z);
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down(ex) back(ex) right(ex) box_corner(align=V_DOWN+V_BACK+V_RIGHT, orient=ORIENT_Z_90);
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down(ex) back(ex) left(ex) box_corner(align=V_DOWN+V_BACK+V_LEFT, orient=ORIENT_Z_180);
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down(ex) fwd(ex) left(ex) box_corner(align=V_DOWN+V_FRONT+V_LEFT, orient=ORIENT_Z_270);
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}
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module boxjoiner(slop=.01, align=V_FRONT, jh=JOINER_H, jw=JOINER_W, l=3, orient=ORIENT_Z) {
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#orient_and_align([jw,0,jh], orig_align=V_FRONT, align=align, orient=orient)
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joiner(h=jh, w=jw, l=l, screwsize= $preview ? undef : .8);
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}
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module boxjoiner_clear(inset=10, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRONT, orient=ORIENT_Z) {
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orient_and_align([jw,inset,jh],orient=orient, align=align) fwd() {
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cuboid([jw,inset+slop,jh], align=V_BACK);
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joiner_clear(h=jh, w=jw);
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}
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}
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//box_all_corners(ex=30);
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box_corner();
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//xrot(90)zrot(45)box_edge(l=25, jup=true, jdown=true);
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//boxjoiner(inset=5);
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// Bottom Beam profiles:
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//right(PROFILE_SIZE/2)box_edge(orient=ORIENT_Y, align=V_RIGHT, flx=true, wx=false);
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//left(PROFILE_SIZE/2)box_edge(orient=ORIENT_YNEG, align=V_LEFT, flx=true, wx=false);
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//fwd(PROFILE_SIZE/2)box_edge(orient=ORIENT_X, align=V_FRONT, flx=true, wx=false);
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//back(PROFILE_SIZE/2)box_edge(orient=ORIENT_XNEG, align=V_BACK, flx=true, wx=false);
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//box_corner(zfl=false, zw=true,align=V_UP+V_FRONT+V_LEFT, orient=ORIENT_ZNEG);
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//xrot(45) right(20) boxjoiner(orient=ORIENT_ZNEG);
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//yrot(-45) back(20) boxjoiner(orient=ORIENT_ZNEG_90);
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//zrot(45) down(20) yrot(90) #boxjoiner(orient=ORIENT_Z);
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