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Inset Tube connectors and added hinge mount holes

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Added hinge mount holes, m3 insert.
Inset tube connectors flush with face.
Added Foot for Compatibility with the Repbox drybox mount
This commit is contained in:
Stephen J Carpenter
2024-03-21 00:11:37 -04:00
parent db44517612
commit 824ddfdcb3
2 changed files with 45 additions and 28 deletions
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67
box.scad
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@@ -8,7 +8,7 @@ include <./pc4m10.scad>
/* [Part] */
PART = ""; // [corner, back_edge, all_corners, full_box, beamjoiner, profile]
PART = ""; // [corner, back_edge, all_corners, full_box, beamjoiner, profile, edge, rbfoot]
/* [Dimensions] */
@@ -53,24 +53,6 @@ $fa= ($preview) ? $fa : render_fa;
***/
module dryboxNG(
ps = PROFILE_SIZE,
wl = WIN_LIP,
wt = WIN_THICK,
wtr = WIN_TRIM,
jh = JOINER_H,
jw = JOINER_W,
walls = [],
sides = [],
windows = EDGES_NONE
) {
cuboid([ps,ps,ps]);
}
//dryboxNG();
//profile();
module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR_LIP, ft=FLOOR_THICK, flx=false, fly=false, wx=true, wy=true) {
conv = (wx && wy && flx)
@@ -97,29 +79,58 @@ module profile(ps=PROFILE_SIZE, wl=WIN_LIP, wt=WIN_THICK, wtr=WIN_TRIM, fl=FLOOR
polygon(points = gon, convexity=conv);
}
module rb_foot() {
module rb_foot(fw=RB_MOUNT_WIDTH, rl=RB_MOUNT_LEN, rh=RB_MOUNT_OUT_H, fl=10) {
translate([-(fl+rl/2),0]) linear_extrude(height=fw-1)
offset(r=1)offset(delta=-1)union() {
square([rl+2*fl, rh]);
square([fl, rh+fl]);
translate([rl+fl,0]) square([fl, rh+fl]);
}
back=5;
bmax = back + (fw-1);
fwd(bmax)up(fw-1)
yrot(90)linear_extrude(height=rl, center=true) polygon([[0,0],[0,bmax],[fw-1,bmax]]);
}
module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, wl=WIN_LIP, wx=true, wt=WIN_THICK, wtr = WIN_TRIM, tubepass=false, align=V_CENTER) {
module hinge_mount(bz=WIN_THICK, bl=10) {
zspread(l=40) {
zrot(-90)xrot(90)right(5) {
thread_insertM3(bl=8,bz=-5, $die=true);
%thread_insertM3(bl=8,bz=-5);
}
}
zrot(-90)xrot(90)left(5) {
thread_insertM3(bl=10,bz=-7, $die=true);
%thread_insertM3(bl=10,bz=-7);
}
}
module box_edge(ps=PROFILE_SIZE, l=10, orient=ORIENT_Z, jh = JOINER_H,jw = JOINER_W, jb=5, jup = false, jdown=false, flx=false, wl=WIN_LIP, wx=true, wt=WIN_THICK, wtr = WIN_TRIM, hm=false, tubepass=false, align=V_CENTER) {
joiner_off = ps/2 + wt - jb/sqrt(2);
jzoff = l/2-jw/2;
psoff = ps/2 - wl - wt;
face_off = ((ps+psoff)/4);
orient_and_align([ps,ps,l], orient=orient, align=align, orig_orient=ORIENT_Z) left(ps/2) fwd(ps/2) {
difference() {
linear_extrude(height=l, center=true)
profile(flx=flx, fly=true, wx=wx, wy=true);
if (jup) up(jzoff)back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
if (jdown) down(jzoff)back(joiner_off)right(joiner_off)zrot(45)boxjoiner_clear(orient=ORIENT_Y_90, align=V_CENTER);
if (tubepass) zspread(l=l/2) right(6+2+wl/2)pc4M10_clear(orient=ORIENT_Y,align=V_BACK);
if (tubepass) zspread(l=l/2) zrot(-45)back(face_off*sqrt(2)-.01)pc4M10_clear(orient=ORIENT_Y,align=V_BACK);
if (hm) right(face_off)back(face_off)zrot(45)hinge_mount();
}
if (tubepass) zspread(l=l/2) right(wtr+wt+wl/2)pc4M10(orient=ORIENT_Y,align=V_BACK);
if (tubepass) zspread(l=l/2) right(0)zrot(-45)back(face_off*sqrt(2))pc4M10(orient=ORIENT_Y,align=V_BACK);
if (jup) up(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
if (jdown) down(l/2 - jw/2)back(joiner_off)right(joiner_off)zrot(45)xrot(180)boxjoiner(orient=ORIENT_Y_90, align=V_CENTER);
}
}
module box_corner(ps = PROFILE_SIZE, l=0, zfl = true, zw = false, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
module box_corner(ps = PROFILE_SIZE, l=0, zfl = true, zw = false, wl=WIN_LIP, wt=WIN_THICK, align=V_CENTER, orient=ORIENT_Z) {
sz = 2*ps;
psoff = ps/2 - wl - wt;
coff = ps + psoff;
orient_and_align([sz,sz,sz], orient=orient, align=align) {
intersection() {
// Cap
@@ -170,6 +181,7 @@ module boxjoiner_clear(inset=5, slop=.01, jh=JOINER_H, jw=JOINER_W, align=V_FRON
}
}
if (PART == "profile") {
profile(flx=true);
}
@@ -200,7 +212,7 @@ if (PART == "full_box") {
left(ps+lx/2) fwd(ps+ly/2)box_corner(orient=ORIENT_ZNEG);
}
up(lz/2+coff) { // Top Edges
fwd(coff + ly/2) box_edge(l=lx, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_XNEG_180);
fwd(coff + ly/2) xspread(n=3, lx/3) box_edge(l=lx/3, hm=true, jup=true, jdown=true, flx=true, wx=false, orient=ORIENT_XNEG_180);
back(coff + ly/2) {
xspread(n=3, lx/3)box_edge(l=lx/3, jup=true, jdown=true, flx=true, wx=false, tubepass=false, orient=ORIENT_X_180);
}
@@ -233,6 +245,11 @@ if (PART == "full_box") {
left(ps+lx/2) back(ps+ly/2)box_corner(orient=ORIENT_Z_180);
left(ps+lx/2) fwd(ps+ly/2)box_corner(orient=ORIENT_Z_270);
}
xspread(n=6, l=70*6) %cyl(d=200, l=70, orient=ORIENT_X);
}
if (PART == "beamjoiner") beam_joiner(fl=false);
include <inserts/inserts.scad>
if (PART == "edge") box_edge(l=BOX_Y-2*PROFILE_SIZE, jup=true, jdown=true);
if (PART == "rbfoot") rb_foot();